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Use fiberglass resin from any store walmart even sells it in automotice the stuff is pretty much indestructable! You can also paint it or use the silicone and peat whatever you heart desires. I mean they make boats out of it because its lightwheight and extremely durable and doesnt mold in higher moister. You could do the PVC then GS it carve it out and put resin on it then sand and go from there.
 
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